With all the shaping finally done for the Quilt Rack, it was time to sand. I used a combination of random orbit sanders and 3M Sandblaster sanding pads. I like the sanding pads because the foam backing keeps the pad rounded and prevents gouging or flattening the curves of the work piece. The sanding began with 80 grit and progressed to 180.
My finish sample board.
After sanding, I began experimenting with finishes. I took a scrap of Flame Yellow Birch which I had milled and sanded along with the quilt rack pieces. I ran blue tape down the middle and applied boiled linseed oil to one half and General Finishes Merlot Dye Stain to the other. It was somewhere around this point that I was corrected regarding the due date. It turned out I only had one week until my mother-in-law’s birthday party, not two. I immediately abandoned my finish samples and got back to the business of assembling the quilt rack.
The cross members assembled to one leg.
I assembled the rack on my table saw so that I could rest in on a flat surface and ensure that it was square and wouldn’t rock. First I glued the cross members to one leg/foot assembly, then the other. As I was trying to push the second leg/foot assembly on, one of the Dominos gave me a hard time and wouldn’t slide into the cross member enough. Mid glue-up I pulled out a small pull saw and cut then end off the Domino. The leg/foot then fit on properly and I had an assembled quilt rack.
By sheer dumb luck, I was able to assemble the quilt rack square on the first try with no tweaking.
I clamped the rack with one parallel clamp for each cross member. I had a few extra clamps ready to run diagonally across the quilt rack to counteract and racking, but all four foot points sat perfectly on the table saw with no racking present at all. With the assembly done, I next moved on to finishing the quilt rack.
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